Custom Non Woven D Cut Bags offer a simple, reusable, and affordable way to carry products while promoting your brand. Their built-in D-shaped handles make them easy to carry, while the non woven material provides a lightweight and durable design. These bags work well for retail stores, grocery shops, trade shows, events, pharmacies, clothing brands, and promotional campaigns. You can print your logo, brand colors, artwork, and marketing message directly on the bag. Whether you need a small promotional run or wholesale quantities, custom D cut bags give your business a practical packaging solution with lasting brand visibility.
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Custom non woven D cut bags give retailers, promotional companies, and growing brands a convenient way to carry products while displaying their branding. Made from non-woven polypropylene (PP), these bags combine a lightweight fabric structure with a die-cut handle integrated into the top panel. Their simple construction makes them suitable for retail purchases, product samples, trade shows, and branded giveaways.
You can customize your D-cut non woven bags according to your product dimensions, brand colors, printing requirements, and intended use. Choose the fabric weight, bag size, finish, and artwork that suit your business. We provide free design support and 3D mockups to help you review your packaging concept before production.
The material and construction of a shopping bag affect its appearance, carrying performance, and cost. Selecting the right specifications helps you avoid paying for unnecessary material or choosing a bag that does not suit your products.
These bags are manufactured from non-woven polypropylene, a synthetic fabric made by bonding polypropylene fibers rather than weaving them together. The resulting material is lightweight, flexible, and suitable for custom printing.
Non-woven PP is commonly used for reusable shopping bags, promotional packaging, and retail giveaways. Its performance depends on fabric weight, handle design, bag dimensions, and the weight of the items being carried.
Fabric weight is measured in grams per square meter (GSM). A higher GSM generally means more material per unit area, although the finished bag’s strength also depends on construction and handle design.
| Fabric weight | Typical application |
|---|---|
| 60–70 GSM | Lightweight promotional giveaways, samples, and event materials |
| 70–80 GSM | Everyday retail purchases and general-purpose branded bags |
| 80–100 GSM | Applications where a heavier fabric feel and additional material are preferred |
These ranges are starting points rather than guaranteed load ratings. The appropriate GSM depends on the bag’s dimensions, intended contents, and expected reuse. For heavier products, confirm the finished bag’s carrying capacity before placing a production order.
A D-cut handle is created by cutting an opening directly into the upper section of the bag. This design eliminates the need for separate attached handles and creates a clean, integrated appearance.
The handle opening, surrounding material, and distance from the top edge should be considered together. An opening that is too large or positioned too close to the edge may reduce the material available to support the load. For products with greater weight, request a suitable construction recommendation and sample testing.
Your packaging should accommodate your products while presenting your brand consistently. Custom specifications allow you to develop bags for a particular retail environment, marketing campaign, or product range.
Choose the width, height, and gusset configuration according to what you plan to carry. Flat bags work well for documents, brochures, lightweight clothing, and similar items. A gusseted design provides additional depth for products that need more internal space.
When requesting a quote, provide the required finished dimensions and clarify whether the measurements refer to the bag body, usable interior, or overall dimensions. If possible, share the dimensions and weight of the products that will go inside.
Custom printing helps turn a functional shopping bag into a branded touchpoint. Add your company logo, brand name, campaign artwork, product information, or other approved graphics.
For the clearest result, supply vector artwork in AI, EPS, or print-ready PDF format whenever possible. High-resolution artwork is also helpful when vector files are unavailable. Share your preferred print colors and placement so the design team can prepare an appropriate layout.
Large graphics, detailed illustrations, and multiple colors may affect the printing method, production requirements, and final cost. Review the artwork proof carefully before approving production.
Select a bag color that complements your visual identity and makes your printed artwork easy to read. White and light-colored bags can provide a clean background for many designs, while darker colors may suit premium retail presentation or brands with bold visual identities.
Actual color appearance can vary with the fabric, printing process, and viewing conditions. If precise brand-color matching is important, discuss the requirements before approving the order.
All sizes are fully custom, but here are the most common formats for reference.
Typical dimensions: 8″×10″ to 10″×12″
D-cut handle size: Approximately 5″×1.75″
Best for: Single garment, small gift items, cosmetics, jewelry retail
Gusset: Usually no gusset for single small items
Typical dimensions: 12″×14″ to 14″×16″
D-cut handle size: Approximately 6″×2″
Best for: Multi-item retail purchases, clothing, books, medium groceries
Gusset: Optional 2″–3″ bottom gusset for multiple items
Typical dimensions: 14″×18″ to 16″×20″
D-cut handle size: Approximately 7″×2.5″
Best for: Full grocery loads, supermarket carry bags, bulk retail
Gusset: Standard 3″–4″ bottom gusset – customers fill these with heavy items
Typical dimensions: 16″×18″ to 18″×20″
D-cut handle size: Approximately 8″×2.5″
Best for: Trade show swag bags, conference kit bags, large promotional giveaways
Gusset: Optional – depends on load requirements
Any size outside the above – built to your exact product, display, or event requirement.
We make it easier for US businesses to specify and order custom packaging.
Send your preferred bag dimensions, fabric weight, color, printing requirements, estimated quantity, and delivery ZIP code. If you have a reference image or an existing bag, share it to help communicate your expectations.
Our team provides free design support and a 3D mockup to help you review the proposed artwork, logo placement, and overall appearance before production approval.
Review the final dimensions, fabric weight, printing details, finish, quantity, and applicable production schedule. Confirm any special requirements before authorizing the order.
Production specifications should be checked against the approved design, including bag dimensions, handle cut, fabric, and printing. If you require a physical sample or a specific quality test, discuss it before production begins.
We offers free shipping across the USA. We also provide guidance during the ordering process so you can confirm the expected delivery schedule before proceeding.
Building a full product line? Take a look at custom non woven shopping bags, custom non woven handle bags, custom non woven grocery bags and custom non woven W cut bags. Everything in this range is listed under custom non woven bags. Not sure about size? Read mylar bag types and sizes.
