Packaging for headlight fuses, relays, bulbs and lighting electrical kits. Small printed boxes with the part number, amp rating and fitment right on the front, and die-cut inserts so a fuse assortment stays sorted instead of rattling loose.
Your time is very important to us so we have kept it short.
To most people, fuses all look the same. A 15 amp and a 20 amp blade fuse hang side by side on a parts store peg, and the only difference is a number and a color, so a headlight fuse box has to put clear information first and looks second (it can do both, to be fair).
Who’s this for? Aftermarket lighting brands, fuse and relay suppliers, auto electrical shops with their own label, people selling headlight wiring or LED conversion kits. What it fixes is confusion. Wrong part bought, wrong part returned, annoyed customer.
Put the essentials where the eye goes first. Amp rating, fuse type (mini, standard blade, glass tube), quantity and part number, all big on the front panel, and then fitment notes and a short install tip on the back.
We’d color code by rating too, following the usual fuse colors, so people grab the right one fast. A little outline of the fuse next to the rating helps as well. Our team sets up the dieline and lays out the artwork free, and we check that small type (a part number on a skinny end panel, say) is still readable once it’s printed.
One replacement fuse or relay fits a small tuck end box or a hang tab card. A multi pack of one rating, slightly bigger carton. Assortments are where it gets interesting, honestly, because 40 or 50 mixed fuses need a die-cut insert with a slot for each rating or they end up in a jumbled pile in one corner and your customer’s squinting at tiny numbers on every single one.
Full headlight and lighting kits need a bigger box. Harnesses, relays, sockets, bulbs. We’d go E-flute corrugated base with a printed lid there, it holds up better than plain paperboard, and our cardstock versus corrugated article helps if you’re not sure.
Think about the order someone uses the parts in. Relays and harness on top, bulbs in their own padded slot, small fuses in a little tray at the side, because the person opening this is standing in a garage with a headlight already pulled apart and the last thing they want is to go hunting for bits on the floor.
These boxes get handled. A lot.
Mechanics toss them in drawers, parts stores pull them from bins all day, so we’d laminate in gloss since it shrugs off greasy fingerprints better than raw board, and use a tuck end with a friction lock so the box stays shut when it gets knocked about. Hanging display? A die-cut hang tab on top lets stores peg it.
Selling other components too? Our custom auto parts packaging and bike parts boxes work the same way, and the auto parts boxes category shows the full range.
Sure. With digital printing we just change one color band per version, and most digital jobs have no plate charges, so the whole range can share one design.
It can, we cut different slot sizes into the same insert. Send a sample of each and we’ll lay it out.
Standard production is 10 to 12 business days after proof approval, and reorders run off files you’ve already approved. Get in touch if you need it faster.
Building a full product line? Take a look at custom air filter boxes, custom auto parts packaging and custom bike parts boxes. Everything in this range is listed under auto parts boxes.
